Stainless Steel Interlayer Tilting Sandwich Boiler

• Customization: Available
• Standard: GB
• Surface Treatment: Polishing
• Model NO.: LHJCG
• Material: Stainless Steel
• Type: Braze Welding
• Construction: Tilting, Fixed
• Ss Material: SS304, SS316L
• Motor: with or Without
• Transport Package: Wooden Case, Container
• Specification: 50-600L
• Trademark: Lihong
• Origin: China
• HS Code: 84342000
• Production Capacity: 5000PCS/Year

Product Description

Stainless Steel Interlayer Tilting Sandwich Boiler

1. Introduction

The interlayer Sandwich Boiler is also called steam pot, cooking pot, jacketed steam pot. It is normally made up of tank body and supporting legs. The tank body is a double layer structure of internal and external spherical body, the steam goes into the jacket to heat. There are fixed type, tilting type, mixing type, etc. It has advantages such as big heating area, high heating efficiency, even heating, product boiling time is short, heating temperature is easy to control, good look, easy to installation, easy operation, safe and reliable. The interlayer pan is widely used in processing of food, it also can be used at large-scale restaurants or canteens, to make soup, stew meat and make porridge, etc, as a ideal machine to improve quality, shorten time and improve working condition.
 

1. Classification

1. ,According to structure:tilting type, vertical fixed type

2),According to heating way: steam heating type, electricity heating type.
3),According to technical requirements: with or without motor.
4),According to sealing type: no lid type, flat lid type, vacuum type.

3.  Overall structure

Fixed type is mainly made up of body and legs;
Tilting type is mainly made up of body and tilting frame;
Agitating type is mainly made up of body and agitator device;

Body

Double layer structure of internal and external spherical body, the steam goes into the jacket to heat.

Leg

(a) Vertical fixed type: conical type, tube type
(b) Tilting type: channel frame
4. Characteristics

High heating efficiency

Steam heating type: external body connects to the steam source, the steam circular flows inside the jacket, transfer the heat to internal body, makes the product be heated evenly.
Electricity heating type: injects heating oil into the jacket, heats the heating oil by heating elements, transfer the heat to internal body by the circulation of heating oil, to meets the fast, even heating.
The machine has characteristics such as big heating area, high heating efficiency, even heating, short product boiling time, heating temperature is easy to control, etc.

Safe and convenient

Normally, the machine is equipped with temperature control system, to monitor and adjust working temperature, to ensure safe production.
 

Technical Parameters-Electricity Heating
Capacity	Heating area(square meter)	Heating oil input (kg)	Power & qty (KW×Z)
50L	0.45	20	3×3
100L	0.58	30	4×3
150L	0.88	45	5×3
200L	1.13	55	6×3
300L	1.43	65	6×3
400L	1.75	75	8×3
500L	2.00	120	9×3
600L	2.30	160	9×3

 

Technical Parameters-Steam Heating
Model	50	100	200	300	400	500	600
Capacity    L	50	100	200	300	400	500	600
Jacket working pressure   Mpa	0.09
Evaporating Kg/h	30	40	65	75	100	150	200
Heating area  square meter	0.40	0.60	1.00	1.44	1.65	1.90	2.30
Steam consumption  Kg/h	33	44	72	110	136	165	190
ID× depth     cm	60*45	70*52	80*55	90*63	100*68	110*75	120*78
R.E.V       r/min	36
Motor        Kw	0.37	0.37	0.55	0.75	0.75	1.1	1.1
Type	Fixed/Tilting/Agitating
Remark: Capacity, jacket working pressure, motor, agitating blade can be customized as per customer's requirements.

 

5. Installation steps

1),Screw down the two set screws on supporting frame, when rock turn the body, the water inlet tube and water outlet tube do not turn together with body.
2),After installation is finished, for model with motor, should test it without product inside, after all the transmission parts works normally, input the product to start production.
6. Using notice
1 ,When it is steam heating, the working pressure mustn't be higher than rated pressure for long time.
2,When inject steam, should do it slowly, until it is the pressure needed, if the stop valve at condensed water outlet is with steam trap, should open the valve all the time, if there is no steam trap, open the valve first, unit steam overflows, close the valve down a little.
3, About safety valve, adjust it according to the steam pressure.
4, During the usage, pay attention to the steam pressure regularly, use the steam inlet valve to adjust accordingly.
5,When stop injecting steam, open the bottom valve to discharge the water.
6 ,About the tilting type and agitating type, before usage, add oil to the transmission parts, use 30#--40# machine oil.

1. Maintenance

1),When steam inlet pipe and water outlet pipe leaks, if tighten the nut cannot solve the problem, should add or change the packing.
2),Should check the manometer and safety valve regularly, if there is malfunction, should change them or repair them in time.
3),After 50 hours of usage, should take apart the reducer, discharge the lubricant, use kerosene or diesel to wash it, add 30#--40# machine oil. After 150 hours of usage, change the oil for second time. Then according to the working condition, change the oil around 1000 hours of usage.
4),If anti-rusting paint peels off, should paint it in time.
5),After 5 years' usage, we suggest to do a safety water pressure test. Then do the test according to the requirements of technical department.
6),The thickness of internal layer is 3-5mm, after years of usage, when the thickness is less than 2mm, should stop using it.
7),The welding of the stainless steel parts, should use stainless steel welding rod AO102, AO107,  AO132, AO137, do not suggest using other kinds of welding rods.